Nano Creating System ・ Powder & Particles Processing System
 FT Associates, Inc. (FTA)
 1-23-6 Higashi-Fujisawa, Iruma-shi, Saitama 358-0012, Japan
 Phone : 81-4-2997-8070 / Fax : 81-4-2997-8079 / E-Mail : sales@ftajapan.com / URL : http://www.ftajapan.com
HOME INFORMATION & DATA     JAPANESE
CAVITATION MILL ULTRASONIC PROCESSOR BEADS MILL JET MILL GRINDING MILL
MICRO CLASSIFIER HYDROCYCLONE VIBRATION SIFTER AIR CLASSIFIER SCREW DECANTER
MICRO FEEDER        


SEPARATION / CONCENTRATION
crew Decanter Concentration System           
                                        
■ Structure


BOWL

A REVOLVING BODY IS COMPRISED OF A CYLINDRICAL SECTION AND A CONICAL SECTION.
THE STRONG CENTRIFUGAL FORCE GENERATED BY ITS HIGH VELOCITY REVOLUTION SEPARATES SLURRY INTO CLEARED LIQUID AND SOLID PARTICLES.



SCREW

THERE IS A SLIGHT CLEARANCE BETWEEN THE SCREW AND THE INNER SURFACE OF THE BOWL, AND A SLIGHT DIFFERENCE IN REVOLVING SPEED.
THE SCREW CONTINUOUSLY PICKS UP THE SOLID PARTICLES DEPOSITED ON THE INNER SURFACE  OF THE BOWL, AND CARRIES THEN TOWARDS THE CONICAL SECTION OF THE BOWL.
AT THE TAPERED PORTION, THEY ARE CONVEYED TOWARDS THE SOLID PARTICLE OUTLET, WHILE DEHYDRATING SIMULTANEOUSLY.



FEED PIPE

FEED PIPE PASSES THROUGH THE CENTRAL PART OF THE EQUIPMENT TO SUPPLY ORIGINAL LIQUID AT THE BEST POSITION WITHIN THE MACHINE. THE POSITION IS ADJUSTED ACCORDING TO THE CONDITION OF THE TREATMENT.


 
        



■ Principles of Separation

THE PRE-TREATENT LIQUID (SUSPENSION) IS FED VIA THE FEED PIPE INTO THE BOWL, WHICH IS REVOLVING AT HIGH SPEED.

                    


THE CENTRIFUGAL FORCE EXERTED ON THE LIQUID AS IT FORMS A REVOLVING RING INSIDE THE BOWL, IS ENORMOUS; AS MUCH AS 3500 TIMES
THE FORCE OF GRAVITY (3500 X G).
THIS MASSIVE CENTRIFUGAL FORCE CAUSES THE SOLID PARTICLES WITH A HIGH DENSITY PRESENT IN THE LIQUID TO QUICKLY PRECIPITATE,
SO THAT TWO SEPARATE LAYERS, ONE OF SOLID PARTICLES AND ONE OF CLEARED LIQUID, ARE FORMED ON THE INNER WALL OF THE BOWL.


THE CLEARED LIQUID AND SOLID PARTICLES SEPARATED ARE CONTINUOUSLY DISCHARGED FROM THE EQUIPMENT. FOR THE DISCHARGE OF
THE SEPARATED CLEARED LIQUID,
A DISCHARGED OUTLET (A) LOCATED AT THE WIDE END OF THE BOWL PROVIDES AN OVERFLOW FOR THE LIQUID UNDER CENTRIFUGAL PRESSURE.
FOR THE DISCHARGE OF THE SEPARATED SOLID PARTICLES, THE SCREW CONVEYOR (B) TURNS AT A FRACTIONALLY DIFFERENT SPEED TO THE
BOWL, THUS CONVEYING THE SOLID PARTICLES TOWARD THE CONICAL END OF THE BOWL, WHERE THEY ARE DISCHARGED BY CENTRIFUGAL
FORCE THROUGH THE SOLIDS DISCHARGE OUTLET (C) LOCATED AT THE NARROW END OF THE BOWL.

                      


THE MECHANISM ALLOWS THE CONTINUOUSLY SUPPLIED PRE-TREATMENT LIQUID TO BE CONTINUOUSLY SEPARATED, AND THE SEPARATED
SOLIDS AND CLEARED LIQUID TO BE DISCHARGED FROM THEIR RESPECTIVE OUTLET




 ■ Application


  SEWAGE / WASTE WATER TREATMENT (SLUDGE THICKENING AND DEWATERING),
  FOODSTUFF / PHARMACEUTICALS, TREATMENT, VALUABLES RECOVERY, ETC
  PLASTICS, GENERAL CHEMISTRY, ELECTRONICS PLANT EFFLUENT
  BARIUM SULFATE DYESTUFF

  FRUIT JUICE
  GLASS POWDER
  IRON POWDER
  PAPER MILL
  POLYETHYLENE
  POLYSTYRENE
  POLYVINYL CHLORIDE
  PVC
  SEMICONDUCTOR (SI,GAAS,SIO2,SIC,CMP)
  SOYBEAN/MILK / SOYBEAN PROTEIN
  STARCH (CORN/POTATO/SWEET POTATO)

                                    



■ Major Models


                


  MODEL S : SUITABLE FOR THE DEHYDRATIONOF POLYMAERS & CRISTALLIZED PARTICLES (PVC, PS, GYPSUM, & OTHERS)
  
  MODEL DSG : SUITABLE FOR ALL KINDS OF SEPARATIONS IN CHEMICAL, FOOD, MINING INDUSTRIES. (SODIUM GLUTAMATE, PULP, & OTEHRS)



                    


  MODEL DSL : SUITABLE FOR THE SEPARATION & DEHYDRATION WITH CHEMICALS  
   (STOCK RAISING DRAINAGE, SURPLUS SLUDGE, & OTHERS)

  MODEL DSE : ENERGY SAVING SCREW DECANTER, GOOD FOR MANY APPLICATIONS
   (ORGANIC SLUDGE, & OTHERS)



 ■ Special Model


  * CONCENTRATE SCREW DECANTER (MODEL SD-DSC) POSSIBLE TO CONCENTRATE SLUDGE WITHOUT THE ADDITION OF CHEMICALS

  * THREE-PHASE SEPARATING SCREW DECANTER (MODEL SD-DST) CAPABLE TO SEPARATE LIQUID/LIQUID MATERIALS (LIKE OIL & WATER)

  * CENTRIPETAL PUMP SCREW DECANTER (MODEL SD-DSS)  WITH LONG BOWL & FIT WITH CENTRIPETAL PUMP


  SEALED TYPE, SANITARY-TYPE, VARIABLE-SPEED TYPE, R&D TYPE SCREW DECANTERS ARE ALSO AVAILABLE.




 ■ For Our Proposal


  PLEASE LET US KNOW YOUR REQUIREMENT FOR OUR PROPOSAL
  
   * REQUIRED MACHINE CAPACITY – FLOW RATE (IN M3/HOUR)

   * SOLID CONCENTRATION IN SLURRY TO BE TREATED (IN WT%)

   * VISCOSITY OF THE SLURRY (IN CPS) * ACIDITY OF SLURRY (IN PH)

   * OPERATION TEMPERATURE FOR SLURRY * OTHERS REQUIREMENT



 

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