Nano Creating System ・ Powder & Particles Processing System
 FT Associates, Inc. (FTA)
 1-23-6 Higashi-Fujisawa, Iruma-shi, Saitama 358-0012, Japan
 Phone : 81-4-2997-8070 / Fax : 81-4-2997-8079 / E-Mail : sales@ftajapan.com / URL : http://www.ftajapan.com
HOME INFORMATION & DATA     JAPANESE
CAVITATION MILL ULTRASONIC PROCESSOR BEADS MILL JET MILL
MICRO CLASSIFIER HYDROCYCLONE VIBRATION SIFTER AIR CLASSIFIER
       


NANO GRINDING / CRUSHING / DISPERSING / MIXING<
Beads Mill Nano Grinding System          
■ Major Applications

BIO INDUSTRY
ENZYMES IN LIVING ORGANISMS, FERNEBTATIONS, BACTERIA DYESTUFF INDUSTRY DISTRIBUTED DYE, FLORESCENT DYE, HAIR DYE

FINE CHEMICAL INDUSTRY
ACTIVATOR, ANTI-OXIDIZING CHEMICAL, SEALANT, ANTI-FLOWING CHEMICAL FOR PLASMA DISPLAYS & LIQUID CRISTAL DISPLAYS

CEMENT INDUSTRY
INJECTION CEMENT, SLATE, PILES, SPECIAL CEMENT

BATTERY INDUSTRY
LITHIUM BATTERY, TANTALUM BATTERY, NICKEL HYDROGEN, FUEL BATTERY, SOLAR BATTERY

FINE CERAMICS INDUSTRY
CERAMIC PASTE, CUMULATIVE LAYER CONDENSER, VARIOUS TYOES OF SEMICONDUCTORS, OTHER ELECTRINIC PART

PHARMACEUTICAL INDUSTRY
MEDICINE, BIO

PAPER MILL INDUSTRY
PAINTING PAPER, ART PAPER, PRESSURE SENSITIVE PAPER, HEAT SENSITIVE PAPER, SENSITIVE PAPER

NEW MATERIAL INDUSTRY
LIGHT CATALYST, LIGHT SENSITIVE MATERIAL, LIGHT SENSITIVE DRUM
 
AGRICULTURAL INDUSTRY
AGRICULTURAL CHEMICALS, FLOWALE CHEMICAL, HYDRATION CHEMICAL, EMULSIFER, POWER / GAIN CHEMICAL

FIBER INDUSTRY
NYLON THREAD, POLYESTER, ACRYL, FILM

FOOD INDUSTRY
SPICE, CHOCOLATE, MAYONNAISE, FERMENTING/ ADDITIVE, HEALTH FOOD, SOYBEAN PLOWDER

PIGMENTS / INK / PAINT NDUSTRY
INORGRANIC/ ORGANIC, OXIDIZED TITANIUM, IRON OXIDE, CALCIUM CARBONATE, INK JET, BALLPOINT PEN, INDIA INC, MARKERS, PAINT,
RUST PREVENTING COAT, ELECTRIC CONDUCTOR, INSULATION

COSMETICS INDUSTRY
CREAM, MANICURE (NAIL POLISH), LIP STICK, FOUNDATION, EYE SHADOW

RECORDING MEDIA INDUSTY
COLOR FILTER, ORGANIC EL, VIDEO TAPE, FLOPPY DISK, PREPAID CARD



■ Alpha Mill 1L


* CONTINUOUS OPERATION WITH MICRO BEADS (Φ0.03 ~ 0.5mm)

 *  MOST EFFECTIVE PROCESSING USING ORIFICE
   CONTRACTILE FLOW MAKES HIGH-EFFECTIVE
   PROCESSING THE PROCESSING TIME IS
   CUT BY 50~65%

 *  HIGH QUALITY PRODUCTION THROUGH UNIFORM
   PROCESSING THE MEDIA PACKING PHOENOMINON
   IS PREVENTED, BY COMPULSORY BEADS
   CIRCULATION.  ABNORMAL HEAT, AND WEAR-OUT
   IS PREVENTED.  SHARP PARTCLE DISTRIBUTION IS
   ACHIEVED BY IDEAL BEADS CIRCULATION

 *  LONGER MACHINE LIFE BY LESS WEAR-OUT
   DESIGN NEW LESS WEAR-OUT DESIGN MAKES
   ROTOR LIFE LONGER, AND PREVENTS RAPID
   PERFORMANCE DETERIORATION




■ Batch type Ready Mill (Model RMB)
  
BEST LABORATORY BEADS MILL FOR EXPERIMENTAL USE

VERY SIMPLE & EASY OPERATION FOR DATA COLLECTION VERY SIMSPLE BUT EFFECTIVE STRUCTURE FOR OVERHAUL & ASSEMBLY, AND CLEANING IT WORKS WITH 100V POWER SUPPLY

HIGH COST PERFORMANCE SIMPLE STRUCTURE AT VERY REASONABLE PRICE & OPERATION COST WITH HIGH PERFORMANCE.

WIDE VARIATION, OPTIONS WIDE RANGE OF VESSLE SIZE IS AVAILABLE MANY OPTIONS IN MATERIALS, ATTACHMENT, SPECIFICATIONS, ARE AVAILABLE

SMALL SAMPLE TEST CAN BE DONE WITH ONLY 30ML SLURRY SAMPLE )


           
 
       

■ Continuous Vertical-Type Ready Mill (Model RMV-03)


CONTINUOUS TESTS CAN BE MADE WITH SMALL VOLUME SAMPLES.

THE INEXPENSIVE, HIGHLY COST-EFFECTIVE COMPACT MILL IS REALIZED.

THE CLEANING OF COMPONENTS IS SO EASY, AND CAN BE USED FOR A WIDE RANGE, & PURPOSE OF TESTS.

IT CAN BE SCALED UP FOR A PRODUCTION UNIT WITHOUT PROBLEMS. * IT CAN BE USED AS A BATCH-TYPE MILL.

φ0.3mm TO 2.0mm BEADS CAN BE USED.
  
                                                        
                     
        
■ Continuous Horizontal-Type Ready Mill (Model RMH-03)


IT IS SUITABLE FOR TEST OPERATION & SMALL SIZE PRODUCTION.

φ0.2 TO 2.0mm BEADS CAN BE USED. * THREE KINDS OF SHAFT SEATS CAN BE SELECTED.

MANY OPTIONS CAN BE OFFERED FOR SHAFT SEAL TYPE, ELECTRICAL SPECIFICATION, PUMP TYPE, CONTROL PANELS, MONITORING
SYSTEMS, AND OTHERS.
                        
                        

                                                               


            



■ Ultra Visco Mill (Model UVM Series)



0.2mm BEADS CAN BE USED.

SLURRY WITH HIGH VISCOSITY CAN BE PROCESSED.

BY SEPARATING THE GAP SEPARATOR MOVEMENT FROM AGITATION AXEL, IT ACHIEVES THE
SLOW ROTATION OF SEPARATOR, AND MINIMIZES THE SLIT SPACE.

THE DISK WITH PINS CREATES HIGHLY EFFECTIVE PULVERIZING POWER.

THE INCORPORATION OF THE DISK WITH PINS ENABLES A HIGH PULVERIZATION EFFETS BY
DISK SPEED OF 6 TO 12 m/sec, AND THIS MODERATE ROTATION SPEED DECREASES THE
ABRASION OF THE MECHANICAL PARTS & BEADS, AND GENERATION OF THE HEAT.

THE LESS CLOGGING OF SLURRY EMISSION SLIT ALLOWS A LARGE AMOUNT OF PROCESSING FLUIDS. THE LESS FORM GENERATION IN SLIT MAKES THE BETTER PROCESSING FOR FORM-GENERATING FLUIDS.

APPLICATIONS :
    FOR THE PULVERIZATION, CRUSHING, DISPERSION, AGITAION &
     SOLIDIFICATION OF COSMETICS, DYE, INKS, CARBON, PAINT,
    PAPER COATING MATERIAL, CERAMICS, MAGNETIC PAINT, ELECTONIC
    MATERIAL, FIBER, LIGHT SENSITIVE MATERIAL, BATTERIES, LIGHT
    CATALYSTS, AGRICULTURAL CHMICALS, MEDICINE, FOOD, & OTHERS



 




  

■ New Visco Mill (NVM / NVM-2)


φ0.45mm BEADS CAN BE USED.

IT ACHIEVES THE SLOW ROTATION OF SEPARATOR

THE INCORPORATION OF THE DISK WITH PINS ENABLES A DISK SPEED OF 6 TO 12 m/sec, AND HIGHER REPLENISHMENT RATIO OF SMALL BEADS.

IT REALIZES THE HIGH PERFORMANCE MODEL, WITH LOW ABRASION, LOW HEAT GENERATION, AT LOW COST.   

THE INCORPORATION OF THE DISK WITH PINS ENABLES A HIGH PULVERIZATION EFFETS BY DISK SPEED OF 6 TO 12 m/sec, AND THIS MODERATE ROTATION SPEED DECREASES THE ABRASION OF THE MECHANICAL PARTS & BEADS, AND GENERATION OF THE HEAT.

IT IS DESIGNED FOR THE SIMPLE STRUCTURE AND EASY MAINTENANCE AT A REASONABLE INITIAL AND RUNNING COST.

APPLICATIONS :  SAME AS THE ULTRA VISCO MILLS



                       
                                  
   
■ Soft-Fine Visco Mill (SVM)


SOFT DISPERSION TYPE FOR RE-CONDENSED PARTICLES

IT WAS DEVELOPPED TO PREVENT RE-CONDENSATION OF THE FINE PARTICLES.

THE SOFT-FINE VISCO MILLS ARE APPLICABLE FOR RELATIVELY SOFT PARTICLES.

THE LOW VISCOSITY OPERATION CAN BE EXPECTED IT CAN BE USED FOR NANO LEVEL PULVERIZING OF SOFT MATERIALS. THE MATERIAL IS ONCE SENT TO THE DISPERSANT CONTAINER IMMEDIATELY AFTER THE GRINDING TO OPTIMIZE THE EFFECTS OF THE DISPERSAN, AND THE RESEND THE MILL FOR ADDITIONAL GRINDING.

THE SOFT PULVERIZING PROCESS LASTS LONGER WITH LESS SCRUBBING, AND CONTAMINATION.




                  
                                         
■ Screenless-type Sand Grinder (SLG)

IT CAN BE USED FOR HIGH VISCOSITY UP TO 10,000cp MATERIALS.
 
THE SEPARATION OF THE PROCESSING SLURRY AND BEADS IS DONE THROUGH AN ADJUSTABLE SLIT (GAP SEPARATOR) AT THE UPPER PART OF THE VESSEL,ANDO NO SCREEN IS USED.




■ Open-type Sand Grinder (SLG)


360 DEGREES SCREEN IS LOCATED AT THE UPPER PART OF THE VESSEL

THE CONDITION OF THE PROCESSING FLUILDS, COMING OUT FROM THE SCREEN CAN BE OBSERVED FROM OUTSIDE.




■ Closed-type Sand Grinder (ESG)

IT IS DESIGNED AND DEVELOPPED FOR LOW VISCOSITY, HIGH VOLATILE SLURRY.

IT CAN BE USED FOR THE VISCOSITY UP TO 5,000cp MATERIALS.

THE MACHINE IS TOTALLY CLOSED FROM OUTSIDE AIR TO AVOID THE CLOGGING BY DRYING OF HIGH VOLATILE SOLVENTS.



APPLICATIONS :
   
   PIGMENT, DYE, CARBON, HEAT SENSITIVE MATERIAL, ELECTRONICS
   MATERIALS, DRUG, FOOD, COSMETICS, INK, PAINT, & OTHERS




 
     


    



  

■ Batch-type Sand Grinder (BSG)


IT IS SUITABLE FOR TEST & SMALL SIZE DISPERSING AND GRINDING OPERATION.

ULTRA SMALL BEADS (φ0.1mm) CAN BE USED.

THE OPERATION IN COOLING CONDITION CAN BE OFFERED.

AGITATION SHAFT & VESSEL CAN BE MOVED.

ALL PROCESSING FLUIDS CAN BE COLLECTED AFTER THE OPERATION.
 
THE INCORPORATION OF THE DISK WITH PINS ENABLES A HIGH PULVERIZATION EFFETS BY DISK SPEED OF 6 TO 12 m/sec, AND THIS MODERATE
ROTATION SPEED DECREASES THE ABRASION OF THE MECHANICAL PARTS & BEADS. * THE DE-FORMING AND DISPERSION IN VACUUM
CONDITION CAN BE OFFERED (OPTION).

                                                                   

               
                                     
                                                     
 
■ Beads Selection



             



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